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Cortec M-138

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Product Description

Cortec® M-138 is a VpCI® corrosion inhibitor additive for rubber and sealants. It can be used to protect metal parts in contact with or in close proximity to rubber rollers, gaskets, or manufactured parts. M-138 replaces the use of environmentally unfriendly coatings or expensive alloys in addressing the tendency of elastomers to corrode metal parts.

Cortec® M-138 is a powdered compound that can be added in low concentrations to elastomeric formulations to solve these basic corrosion problems and protect ferrous and most non-ferrous metals. The finished rubber part will contain a contact corrosion inhibitor and also emit corrosion inhibiting vapors to protect nearby metals not directly touching the rubber or sealant. M-138 opens up new design and cost savings solutions for manufacturing processes, industrial use, and any situation where there is a corrosion problem from metallic components in proximity to elastomers.

Features

  • Provides multi-metal corrosion protection to finished products  
  • Provides true VpCI® emitter properties to finished rubber products  
  • Non-toxic and non-flammable additive

Benefits

  • Allows addition of VpCI® compounds at the compounding stage  
  • Gives greater design freedom in choice of materials  
  • Reduces the cost of corrosion protection for metal components  
  • Simplifies mix design for compounding of elastomer

Application

In most cases, a trial run of a particular rubber compound incorporating M-138 is suggested. The powder should be added to the elastomeric material at the compounding stage along with the other additives. The addition of M-138 to the rubber formulation will not typically change the physical properties of the molded rubber.

Potential applications:

  • Rubberized coatings  
  • Elastomeric gaskets and sealants  
  • Steel belted radial tires  
  • Reinforced rubber hoses and belts  
  • Elastomeric parts and components  
  • Elastomeric membranes for automobile roofs

Metals Protected

  • Aluminum  
  • Galvanized Steel  
  • Carbon Steel  
  • Stainless Steel  
  • Copper  
  • Brass  
  • Bronze

Typical Properties

The General Motors Research Procedure (GMRP) is a test procedure designed to measure the degree of corrosion protection in direct contact between elastomeric gaskets and steel blocks. The table below shows results of adding M-138 to three different elastomeric compounds.

Elastomer TypeGM Corrosion Rating
Nitrile (control)
1.5
M-138 (5%)
0
Natural Rubber (control
1
M-138 (1%)
0
M-138 (3%)
0
M-138 (6%)0
EPDM (control)1.5-2
M-138 (1%)0
M-138 (2%)0
M-138 (5%)0
AppearanceWhite to off-white powder
Non-Volatile Content95-100%

Storage and Packaging

Cortec® M-138 is available in 100 pound (45.5 kg) polyethylene lined drums. Store in a sealed container in a dry warehouse with temperature not exceeding 100 °F (38 °C). Under these conditions the shelf life is up to 2 years.